Fully Automatic Online Horizontal Plug-in Machine XZG-4000KL
Product Details
Product Description
4000KL is the sixth generation horizontal joint plugin machine independently developed and produced by Science. It is a high-speed, high-precision, and high-performance automation equipment that integrates the exquisite technology of our company's new generation sequential arrangement machine and multifunctional horizontal plug-in machine.
Key Features:
- Exclusive industry-leading patented technology;
- New operating system: The latest self-developed Chinese operating system, implanted with exclusive intelligent visual recognition technology, the operation is simpler and faster, saving a lot of production line operations and changeover time;
- New THK Customization: The latest imported THK customized high-speed precision integrated plug-in head structure, high speed, stable, and precise;
- New overall control design: The latest bus control design scheme replaces the traditional sensor control method, make machine transmission more precise and direct, with faster response speed;
- New electric feeding station: The exclusive electric feeding station design is faster and more stable than traditional pneumatic feeders, saving 60% of the machine's gas consumption, making maintenance simpler, more energy-efficient, and quieter;
- New EMS system: The latest professional EMS system is customized for free to meet the composite requirements of different factories. Real time transmission of equipment data makes human-machine interaction simpler;
- New electric workbench: Exclusive electric workbench design solution, capable of horizontal 360 degree plug-in at any angle, easier maintenance, and strong adaptability to products.
Adjust the span synchronization mechanism of the jumper: Reduce jumper waste and save costs.
Patent number: ZL 2011 20367492.X
Brand new exclusive electric Feida feeding station design, More stable feeding, saving compared to traditional models 70% gas consumption, more energy-efficient and quieter.
Component centering device: precise centering effect Increase the pass through rate of components
Patent number: ZL 2009 20263895.2
Exclusive electric workbench design solution, feasible Horizontal 360 degree plug-in at any angle, dimensional Protection is simpler and has strong adaptability to the product.
Material station detection: automatic alarm for material shortage
Technical Specifications:
| Theoretical plugin speed | 26000 points/hour (based on a single board plugin with 150 points) | ||
| Insertion failure rate | less than 500 PPM | Dimensions | 600mm*1600mm*900*mm |
| Insertion direction | Any angle form 0-360°,electric workbench, exclusive patented technology | Weight | 1500KG |
| Pin Span | Pin Span 5mm~26mm | Use power supply | 220VAC (Single phase) 50/60HZ, 2.0KVA/1.6KW (energy saving) |
| Substrate size | Min. 50 x 50mm / Max. 320 x 580mm | Use air pressure | 0.6~0.8Mpa |
| Substrate thickness | 0.79~2.36mm | Gas comsumption | 0.2 cubic meter per minute( dry gas) |
| Component specifications | The pin diameter of electronic components should be between 0.4mm and 0.6mm | Hole position correction method | Machine vision system, multi-point MARK visual correction. |
| Component type | Vertical braided packing materials for diodes transistors, resistors, connectors, coils, potentiometers, fuse holders, fuse, etc. | Driving system | Imported Japan NIDEC SANKYO High-Speed Servo Motor |
| Component lead cutting length | 1.2~2.2mm Adjustable | PCB operation mode | Automatic across board |
| Component lead bending angle | 0°~35° | Internet of Things | 4G IoT MES system interface |
| Dimensions |
10 Feeders: 1720mm*2925mm*1569mm(L*W*H) |
Feeders | Standard configuration includes 10 multifunctional electric feeders(optional with 10-60 stations) |
Product Highlights
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