Fully Automatic Online Vertical Insertion Machine XZG-3000KL
Product Details
Product Description
- Exclusive industry-leading patented technology;
- New operating system: The latest self-developed Chinese operating system, implanted with exclusive intelligent visual recognition technology, the operation is simpler and faster, saving a lot of production line operations and changeover time;
- New THK Customization: The latest imported THK customized high-speed precision integrated plug-in head structure, high speed, stable, and precise;
- New overall control design: The latest bus control design scheme replaces the traditional sensor control method, make machine transmission more precise and direct, with faster response speed;
- New feeding function: The latest exclusive automatic intelligent feeding function has been developed, which intelligently identifies blocked holes, misinsertion, automatic feeding, reducing manual intervention, allowing the machine to achieve true unmanned operation;
- New EMS System: The latest professional EMS system is available for free private customization to meet the needs of different factories compliance requirements, real-time transmission of equipment data, making human-computer interaction simpler;
- New Plug in Design: The latest 360 degree plug-in design with no dead corners and any angle, allowing your machine to the adaptability of the device is stronger.
- Cam transmission mechanism
Replacing the traditional rack and pinion transmission structure, achieving high-speed and stable operation, with a simple structure, easy to learn and understand by operators, strong stability, and lower maintenance costs.
Patent number: ZL 2009 20193765.6
- Automatic complementary component function for allocation head
- There is a sensitive detection mechanism on the distribution head. When a missing component is detected on the material belt, the automatic replenishment function will be immediately activated, and the distribution head will move on to the next elementDeliver the item to the chain clamp;
- When the material on the allocation head is used up, the machine will prompt the corresponding allocation head for material shortage function.
- Module installation location options
Embedded integrated design without disassembly and assembly;
New high-speed Feida;
Add automatic material replenishment function;
Significantly saving land use area.
- Plugin main claw options
Can provide 2.5mm (single span), 2.5mm/3.5mm/5.0mm (three spans) and 2.5/5.0/7.5/10.0mm (four
span) plug-in head, Can be configured
according to product requirements. Plugin head main clawSmall footprint but capable of carrying out high-density plugins, andMeets electronic assembly requirements and has a long lifespan for the main claw of the plug-inGreat extension.
- 360 degree plugin
The plug-in head driven by servo motor is more precise and faster.
Plug in heads are spaced 1 degree apart0~360 degree plugin.
| Theoretical speed | 24000 points/hour (software system upgrade can speed up) | ||
| Insertion failure rate | less than 500 PPM | Weight | 850KG |
| Insertion direction | Any angle form 0-360° (increment 1). | Use power supply/power | 220VAC (Single phase) 50/60HZ, 2.0KVA/1.6KW (energy saving) |
| Pin Span | Double Spacing 2.5/5.0/3.5/7.5/10.0mm(optional) | Use air pressure | 0.6~0.8Mpa |
| Substrate size | Min. 50 x 50mm / Max. 350 x 600mm | Gas comsumption | 0.2 cubic meter per minute( dry gas) |
| Substrate thickness | 0.79~2.36mm | Hole position correction method | Machine vision system, multi-point MARK visual correction. |
| Component specifications | The pin diameter of electronic components should be between 0.4mm and 0.6mm | Driving system | Imported Japan NIDEC SANKYO High-Speed Servo Motor |
| Component type | Vertical braided packing materials for capacitors, transistors, triodes, LED lights, button switches, resistors, connectors, coils, potentiometers, fuse holder, fuse, etc. | PCB operation mode | Automatic across board |
| Component lead cutting length | 1.2~2.6mm Adjustable | Internet of Things | 4G IoT MES system interface |
| Component lead bending angle | 0°~35° | Feeder | Can be configured with 10 (optional 14~30) multifunctional standard feeders |
| Dimensions |
10 Feeders: 2000mm*1860mm*1627mm(L*W*H) 14 Feeders: 2000mm*2263mm*1648mm(L*W*H) |
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Product Highlights
3000KL is the most advanced and practical fully automatic vertical plug-in machine for upper and lower plates. The equipment has multiple independent servo control systems, which can be used for practical application. We will not stop loading and unloading the board now to ensure high and stable ...
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