All-Electric Horizontal Lead Insertion Machine – 360° Any Angle PCB Automation
Product Details
Product Description
The Manual Board Horizontal Insertion Machine is a 6th-generation horizontal joint plug-in machine designed for high-volume PCB assembly. It integrates a high-speed sequencer and a multi-functional horizontal inserter into one compact unit. Achieving speeds of 22,000 points/hour with patented 360° any-angle insertion, the 4000KM reduces gas consumption by 70% and boosts production efficiency by 30% compared to previous models.
- 2-in-1 Integrated System: Combines the essence of a component sequencer and a horizontal plug-in machine. This synergy saves factory floor space, reduces labor costs.
- Industry-Exclusive 360° Insertion: Our patented electric workbench allows for insertion at any angle (0°~360°). This redefines horizontal automation, offering total flexibility for complex PCB layouts.
- Eco-Friendly All-Electric Feeder: The brand-new exclusive electric feeding station ensures stable component delivery while saving 60-70% in gas consumption and offering a whisper-quiet operation.
- Precision Centering Technology (Patent No: ZL 2009 20263895.2): Advanced component centering ensures a higher first-pass yield and minimizes component damage.
- Intelligent Vision Correction: Utilizing a high-end machine vision system with multi-point MARK correction, the 4000KM guarantees zero-error placement even on high-density boards.
- Smart Factory Ready: Equipped with a 4G IoT MES system interface for real-time data monitoring and seamless integration into Industry 4.0 workflows.
The Manual board plug in machine is the ideal solution for high-precision electronics manufacturing, including:
- Consumer Electronics: DVD decoding boards, Audio Amplifiers, and Home Theater systems.
- Lighting & Power: LED Ballasts, Energy-saving modules, and Power supplies.
- Industrial: PCBA for automotive modules, sensors, and frequency converters.
| Feature | Specification |
|---|---|
| Theoretical Speed | 22,000 points/hour (High-Speed Throughput) |
| Insertion Reliability | < 500 PPM (Industrial Grade) |
| Insertion Direction | 0°~360° (Any Angle) - Patented Electric Workbench |
| PCB Dimensions | Min: 50 x 50mm / Max: 280 x 580mm |
| Lead Span | Double spacing 5mm – 26mm (Adjustable) |
| Power Supply | 220V AC Single Phase, 2.0KVA/1.6KW (Energy Saving) |
| Air Consumption | 0.2 m³/min (Saves 70% compared to traditional models) |
| Driving System | Imported Japan NIDEC SANKYO High-Speed Servo |
| Vision System | Machine Vision with Multi-point MARK Correction |
| IoT Connectivity | 4G IoT MES System Interface |
| Component Types | Diodes, Transistors, Resistors, Connectors, Fuses, etc. |
| Feeder Stations | 10 Standard (Scalable up to 60 stations) |
- Cost Efficiency: Non-stop refueling and synchronized jumper span mechanisms significantly reduce material waste.
- Proven Reliability: Powered by Japanese NIDEC SANKYO servo motors for 24/7 industrial performance.
- Ease of Use: Intelligent OS and automatic material shortage alarms ensure your production line never stops.
Product Highlights
Product Overview (Meta Description) The Manual Board Horizontal Insertion Machine is a 6th-generation horizontal joint plug-in machine designed for high-volume PCB assembly. It integrates a high-speed sequencer and a multi-functional horizontal inserter into one compact unit. Achieving speeds of 22...
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