Reliable Automatic Horizontal Insertion Equipment Supplier Providing Quality OEM ODM for Global Factories
Product Details
| Applicable Components: | Resistors, Diodes, Cylindrical Capacitors | Insertion Direction: | 0°, 90°, 180°, 270° |
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| Jumper Wire Function: | Built-in Jumper Wire Feeder (Optional) | Insertion Reliability: | < 100 Ppm |
| Theoretical Speed: | 25,000 - 30,000 Points/hour | Positioning Accuracy: | ±0.01mm |
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Product Description
The Sciencgo 4000KL represents the sixth generation of horizontal joint insertion technology, independently developed by Sciencgo. This high-performance system seamlessly integrates a sequential sequencer and a multi-functional horizontal plug-in machine into a single, high-speed automation powerhouse.
Engineered for the future of electronics manufacturing, the 4000KL combines exquisite precision with heavy-duty durability. It is the ideal solution for high-volume production of power electronics, including UPS control boards, solar inverters, and industrial power supplies, where speed, stability, and cost-efficiency are paramount.
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Patented 360° Omni-Directional Electric Workbench Exclusive electric workbench design allows for horizontal insertion at any angle (0-360°). This eliminates layout restrictions, providing superior adaptability for complex PCB designs and ensuring easier maintenance.
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Revolutionary Electric "Feida" Feeding Technology Moving beyond traditional pneumatic feeders, our exclusive Electric Feeding Station is faster, more stable, and incredibly efficient. It reduces factory gas consumption by 70%, offering a quieter, more energy-saving, and low-maintenance operation.
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High-Speed THK Precision Head Features the latest imported THK customized integrated plug-in head. This ultra-stable structure is calibrated for high-speed, zero-error execution, ensuring consistent quality even at peak cycles.
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Intelligent Vision & AI Operating System Equipped with our latest self-developed OS and Intelligent Visual Recognition Technology. Multi-point MARK visual correction simplifies operation and slashes changeover time, making "Smart Manufacturing" a reality.
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Advanced Bus Control Architecture The latest bus control design replaces traditional sensor methods, providing a more direct, precise, and lightning-fast transmission response.
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Cost-Saving Jumper Synchronization Features a synchronized span mechanism for jumpers, significantly reducing material waste and lowering your total cost of production.
| Feature | Specification |
|---|---|
| Theoretical Speed | 26,000 points/hour (High-Speed Throughput) |
| Insertion Reliability | < 500 PPM (Industrial Grade) |
| Insertion Direction | 0-360° (Any Angle), Patented Electric Workbench |
| PCB Dimensions | Min: 50 x 50mm / Max: 320 x 580mm |
| Pin Span | 5mm – 26mm (Flexible Adjustment) |
| Vision System | Machine Vision with Multi-point MARK Correction |
| Power Consumption | 2.0KVA / 1.6KW (Energy Saving Profile) |
| Air Consumption | 0.2 m³/min (Saves 70% compared to pneumatic models) |
| Driving System | Imported Japan NIDEC SANKYO High-Speed Servo |
| IoT Integration | 4G IoT MES System Interface (Real-time data) |
| Component Types | Diodes, Transistors, Resistors, Connectors, Fuses, etc. |
- Power Electronics: UPS Systems, Inverters, Frequency Converters, and Industrial PSUs.
- Infrastructure: Telecommunications modules, Networking switches, and 5G equipment.
- Automotive: Power distribution boards, Lighting modules, and ECUs.
- Consumer Appliances: Microwave control boards, Air conditioner inverters, and Smart Home PCBA.
- Free Custom EMS System: We offer a professionally customized EMS system for free to integrate seamlessly with your factory’s unique requirements, enabling real-time human-machine interaction.
- Scalable Feeding Stations: Standard configuration includes 10 electric feeders, with options up to 60 stations to handle the most complex BOMs.
- Global Technical Support: From on-site installation and expert calibration to certified operator training and 24/7 access to genuine factory parts.
Product Highlights
Product Overview The Sciencgo 4000KL represents the sixth generation of horizontal joint insertion technology, independently developed by Sciencgo. This high-performance system seamlessly integrates a sequential sequencer and a multi-functional horizontal plug-in machine into a single, high-speed ...
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