Bulk LED PLug in Machine XZG-3300KM for factory
Product Details
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Bulk LED plug-in machine for factory,Industrial LED plug-in machine XZG-3300KM,High-capacity LED plug-in machine with warranty |
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Product Description
Product introduction
The 3300KM plug-in machine is a plug-in equipment specially developed for the LED industry. The equipment detects, reverses, NG discards, and separates bulk LED lights through a vibrating plate, and then transports them to the plug-in head through a chain. According to a programmed process, it automatically performs precision plug-in on various areas of the PCB and bends the feet to fix them.
Key Features & Technical Advantages
Ultra-High Efficiency & Labor Savings
Intuitive Windows-Based HMI Features a user-friendly, Windows-based control system with an intuitive Human-Machine Interface (HMI) for effortless programming and seamless interactive operation.
Dedicated LED & High-Density PCB Insertion A highly cost-effective solution tailored for high-density PCBs and various LED types. It features automatic polarity detection to ensure error-free insertion of loose/bulk
LEDs and other through-hole components.
Advanced Bulk Vibratory Feeder (Tape-Free) Elimates the need for expensive taped packaging. The high-capacity bulk vibratory bowl feeder automates material clamping, loading, and discharging, supporting both bulk (loose) and taped components for maximum flexibility.
Instantaneous Polarity Detection Equipped with an advanced single-sensor real-time polarity verification system that guarantees 100% accurate LED alignment and placement.
Patented Arc-Shaped Guide Rail & Cutting System Features a unique, patented arc-shaped guide rail paired with a linear vibration guide mechanism, delivering lightning-fast, ultra-stable component preparation and feeding.
Custom Tooling & Lower Maintenance Costs We customize specialized component grippers and main material clamps to meet your exact production requirements. This tailored approach significantly improves accuracy, increases equipment utilization, and reduces long-term maintenance costs.
Recommended application industry
- Home lighting
- Indoor single color screen
- Outdoor single color screen
- Outdoor tri color screen
- Indoor tri colorscreen
- Energy-saving light
- Firefighting emergency lights
- Traffic light
- Home appliance industry
- Street lamp
Technical Specifications
| Theoretical speed | 15000 points/hour (software system upgrade can speed up) | ||
| Insertion failure rate | less than 500 PPM | Material station size | 500mm*600mm*760mm |
| Insertion direction | 360° | Machine Weight | 1300KG |
| Lead Span | Double sapacing 2.0/2.5/5.0mm | Use power supply | 220V AC (Single phase) 50/60HZ, 2.0KVA/1.6KW (energy saving) |
| Substrate size |
Maunal loading /Min. 50 x 50mm / Max. 450 x 450mm Automatic board feeding /Min. 50 x 50mm / Max. 580 x 300mm |
Use air pressure/volume |
0.6~0.8Mpa/0.4 cubic meters per minute( dry gas) |
| Substrate thickness | 0.79~2.36mm | Machine noise | 80 decibels |
| Component specifications | The maximum height is 18mm, the maximum diameter is 10mm, and the maximum pin diameter is 0.7mm. | Hole position correction method | Machine vision system, multi-point MARK visual correction. |
| Component type | Vertical woven tape packaging materials for flat lamps, straw hat lamps, round lamps,capacitors, etc, with diameters of 3 and 5. | Driving system | AC servo/AC motor |
| Component lead cutting length | 1.5±0.3mm (short leg knife), 2.0±0.3mm (long leg knife), | Data entry mode | USB interface input (EXCEL document format) |
| Component lead bending angle | 10~15 degrees (adjustable) | Control system | Chinese operating interface( Windows system control platform) |
| Number of material station | 3 vibration discs (recommended number of stations), optional (4 vibration discs) | Component density | The distance between component bodies is 1mm, and the safe distance is greater than 3mm. |
| Dimensions |
Maunal loading 1800mm x 1600mm x 2000mm Automatic board feeding 2300mm x 1600mm x 2000mm |
Board delivery mode | Manual board loading mode and automatic board feeding mode (optional) |
Product Highlights
Bulk LED plug-in machine for factories. Handles 15,000 LEDs/hour, automatic polarity detection & insertion. Saves labor, reduces costs with bulk feeding. Customizable for various PCBs and LED types.
Bulk LED PLug in Machine XZG-3300KM for factory
Bulk LED plug-in machine for factories. Handles 15,000 LEDs/hour, automatic polarity detection & insertion. Saves labor, reduces costs with bulk feeding. Customizable for various PCBs and LED types.
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