Bulk LED Insertion Machine XZG-3300KM
Product Details
Product Description
Product introduction
The 3300KM plug-in machine is a plug-in equipment specially developed for the LED industry. The equipment detects, reverses, NG discards, and separates bulk LED lights through a vibrating plate, and then transports them to the plug-in head through a chain. According to a programmed process, it automatically performs precision plug-in on various areas of the PCB and bends the feet to fix them.
Machine features
- The plug-in machine series products of Sciencgo are mainly used for the insertion and installation of electronic components in small household appliances. The number of plug-ins per unit time of one machine is equal to the number of plug-ins per 20 workers;
- The application software is based on the Chinese Windows 2000 system, with a simple and easy to understand interface that enables human-machine dialogue;
- LED dedicated plug-in machine, bulk LED, more cost-effective;
- Automatic polarity division, insertion and installation of various types of LED lights and high-density PCB.
- Bulk vibration feeder, no need to weave tape, automatic discharge and loading.
- Bulk LED feeder: Bulk automatic material clamping, automatic polarity detection, single instantaneous detection to ensure accurate polarity.
- Bulk materials and woven materials are shared, and multiple feeding methods can be provided according to demand.
- Linear vibration guide mechanism for LED feeder.
- Unique patented design. Arc shaped guide rail cutting, fast and stable.
- We can customize specialized main material clamps according to customer requirements, greatly improving accuracy and reliability, while reducing maintenance, increasing equipment utilization, and lowering maintenance cost.
Recommended application industry
- Home lighting
- Indoor single color screen
- Outdoor single color screen
- Outdoor tri color screen
- Indoor tri colorscreen
- Energy-saving light
- Firefighting emergency lights
- Traffic light
- Home appliance industry
- Street lamp
Technical Specifications
| Theoretical speed | 15000 points/hour (software system upgrade can speed up) | ||
| Insertion failure rate | less than 500 PPM | Material station size | 500mm*600mm*760mm |
| Insertion direction | 360° | Machine Weight | 1300KG |
| Lead Span | Double sapacing 2.0/2.5/5.0mm | Use power supply | 220V AC (Single phase) 50/60HZ, 2.0KVA/1.6KW (energy saving) |
| Substrate size |
Maunal loading /Min. 50 x 50mm / Max. 450 x 450mm Automatic board feeding /Min. 50 x 50mm / Max. 580 x 300mm |
Use air pressure/volume |
0.6~0.8Mpa/0.4 cubic meters per minute( dry gas) |
| Substrate thickness | 0.79~2.36mm | Machine noise | 80 decibels |
| Component specifications | The maximum height is 18mm, the maximum diameter is 10mm, and the maximum pin diameter is 0.7mm. | Hole position correction method | Machine vision system, multi-point MARK visual correction. |
| Component type | Vertical woven tape packaging materials for flat lamps, straw hat lamps, round lamps,capacitors, etc, with diameters of 3 and 5. | Driving system | AC servo/AC motor |
| Component lead cutting length | 1.5±0.3mm (short leg knife), 2.0±0.3mm (long leg knife), | Data entry mode | USB interface input (EXCEL document format) |
| Component lead bending angle | 10~15 degrees (adjustable) | Control system | Chinese operating interface( Windows system control platform) |
| Number of material station | 3 vibration discs (recommended number of stations), optional (4 vibration discs) | Component density | The distance between component bodies is 1mm, and the safe distance is greater than 3mm. |
| Dimensions |
Maunal loading 1800mm x 1600mm x 2000mm Automatic board feeding 2300mm x 1600mm x 2000mm |
Board delivery mode | Manual board loading mode and automatic board feeding mode (optional) |
Product Highlights
Product introduction The 3300KM plug-in machine is a plug-in equipment specially developed for the LED industry. The equipment detects, reverses, NG discards, and separates bulk LED lights through a vibrating plate, and then transports them to the plug-in head through a chain. According to a ...
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